Adiabatic Calorimeters: Utilizing Heat Transfer in Controlled Environments

2025.01.29

The adiabatic calorimeter is a professional instrument used for testing the heat of explosion of compounds and the reaction heats and thermal runaway processes between the components of metastable materials. By maintaining the environmental temperature equal to the reaction system temperature, it measures the heat behavior of the sample under adiabatic conditions, obtaining thermodynamic and kinetic data of the chemical reaction process in adiabatic state, and inferring important parameters such as TD24, TMRad, and SADT. The adiabatic calorimeter is mainly used in the fields of compound product processes and safety control, and it analyzes the thermokinetic data and thermal runaway processes of the reaction.

Applications of adiabatic calorimeters

Adiabatic kinetic analysis of nitrating products

The TAC-500AE adiabatic accelerating calorimeter integrates various reaction kinetic analysis methods. In situations where the reaction mechanism model is unclear, to avoid errors caused by mismatched preset models, the conversion rate method can be selected for parameter fitting. For reactions with a clear n-level reaction kinetic equation, the rate constant method can be directly used for fitting.

Simulation of potential thermal runaway behavior

The TAC-500AE adiabatic accelerating calorimeter, by maintaining the temperature of the reaction system equal to the ambient temperature, determines the heat behavior of the sample under adiabatic conditions, thus simulating potential thermal runaway reactions.

Evaluation of reaction heat safety

The TAC-500AE adiabatic accelerating calorimeter performs well in testing the thermal hazard parameters of strongly exothermic nitro compounds. It can not only track the reaction temperature in real time but also quickly capture changes in adiabatic temperature rise. Its detection threshold is lower than 0.01°C/min, ensuring experiment safety while achieving precise calorimetry. Additionally, its data analysis software can calculate the thermal hazard parameters of secondary decomposition reactions and generate risk assessment reports.

Advantages of TAC-500AE

Enhanced Operation Modes for Efficient Experiments

The TAC-500AE offers versatile operation modes, including Heating-Waiting-Search (HWS), isothermal mode, and constant rate scanning mode. These modes provide researchers with the flexibility to conduct experiments efficiently according to their specific requirements, contributing to improved productivity and accuracy in chemical reaction studies.

Professional Data Analysis Software for Comprehensive Analysis

Equipped with advanced data analysis software, the TAC-500AE can automatically calculate essential parameters such as heat release onset temperature, adiabatic temperature rise, activation energy, and pre-exponential factor. This feature streamlines the analysis process, enabling researchers to obtain precise and detailed insights into the reaction dynamics, facilitating informed decision-making in experimental design and interpretation.

Integrated Safety Guidelines for Risk Assessment

The software integrated into the TAC-500AE incorporates guidelines from emergency management departments for safety risk assessment in fine chemical reactions. By providing a comprehensive hazard degree assessment of reaction processes, this feature enhances safety protocols and assists researchers in identifying and mitigating potential risks associated with experimental procedures, ensuring a secure working environment.

User-Friendly Design with Enhanced Safety Features

The TAC-500AE is designed for optimal user experience, featuring practical elements such as experimental status indicators, alarms for overpressure and overtemperature, and automatic lifting function of the furnace lid for enhanced safety and ease of operation. The professional industrial design of the equipment, coupled with user-friendly human-machine interaction, makes it easy to learn, understand, and operate, promoting seamless workflow and minimizing operational errors.

Cleaning Tips

Sample chamber cleaning

After completing the experimental test, raise the furnace cover and connect the air compressor to the instrument’s cooling hole to quickly cool the instrument to a safe temperature. Open the pressure relief valve to release high-pressure gas. Using the provided wrench, remove the sample chamber, pour the liquid or solid samples or products into the waste liquid tank, and clean the sample chamber with alcohol or other organic solvents. If conditions allow, use an ultrasonic cleaning machine to prevent cross-contamination between experiments.

Pipeline and joint cleaning

The instrument is equipped with two sets of exhaust pipelines. After each experiment, dismantle the pipelines used in the experiment and replace them with backup pipelines to continue the experiment, thereby improving the overall efficiency of the experiment. Clean the disconnected pipelines with an organic solvent that is mutually soluble with the experimental sample and air dry. If conditions allow, use an ultrasonic cleaning machine.

Furnace cleaning

If there are incidents such as sample chamber explosion, sample overflow during the sample chamber loading and unloading process, please clean the furnace in a timely manner to prevent the furnace from being exposed to corrosive liquids for a long time, which may damage the furnace’s thermocouple.

CONCLUSION

The TAC-500AE is packed with features that improve both usability and safety. It offers support for different operation modes, advanced data analysis capabilities, compliance with safety guidelines, an efficient cooling system, and a user-friendly design. These qualities combine to make it a well-rounded solution for carrying out chemical reaction experiments. Additionally, its inclusion of thermodynamic calculation methods enhances its ability to analyze thermal decomposition and anticipate potential risks. Overall, the TAC-500AE emerges as a trustworthy and effective instrument for researchers and professionals engaged in fine chemical reactions.