4 Advanced Calorimetry Equipment: Precision Testing for Diverse Industries
Have you ever wondered how industries ensure the safety and efficiency of materials like lithium-ion batteries, chemicals, or food products? The answer lies in the science of calorimetry. Calorimetry equipment plays a vital role in accurately measuring heat flow during reactions, providing key insights into material behavior and safety. Whether it’s for analyzing thermal stability, optimizing product formulations, or assessing safety risks, calorimetry instruments are essential in numerous sectors.
Hangzhou Zeal Instruments Science & Technology Co., Ltd. offers an array of state-of-the-art calorimetry equipment designed to meet the needs of industries such as chemicals, lithium batteries, pharmaceuticals, and food science. Let’s dive into the features and applications of these cutting-edge tools that make safety, efficiency, and precision a reality in industrial testing.
Calorimetry Equipment 1— Large Battery Adiabatic Calorimeter BAC-420AE: Revolutionizing Battery Safety Testing
Key Features of the BAC-420AE
The Large Battery Adiabatic Calorimeter BAC-420AE stands out as an essential tool for measuring the thermal behavior of battery systems, particularly lithium-ion batteries. This equipment simulates an ideal adiabatic environment, allowing for precise measurements of crucial thermal parameters, including:
Thermal runaway onset temperature: Determining the temperature at which a battery begins to undergo thermal runaway is vital for safety assessments.
Maximum rate of temperature rise: This helps identify how quickly a battery’s temperature can rise during a failure, which is crucial for understanding its stability.
Adiabatic temperature rise: Measures the temperature increase under adiabatic conditions, offering insights into the heat generated by a battery in a sealed environment.
The BAC-420AE supports simultaneous data collection on parameters such as battery voltage, current, temperature, and pressure, providing a comprehensive view of a battery’s thermal behavior. With an integrated battery charging and discharging module, the BAC-420AE offers versatility by enabling mode switching and real-time battery capacity calculations.
Applications of BAC-420AE
This equipment is indispensable for the testing and safety analysis of battery packs and battery cells, especially in large-scale battery systems. It is especially useful in industries focusing on energy storage, electric vehicles, and renewable energy systems, where the safety of lithium-ion batteries is paramount. Moreover, the BAC-420AE complies with international standards, including GB/T 36276-2023, UL 9540A, and SAE J2464-R2009, making it suitable for rigorous testing protocols.
Calorimetry Equipment 2— Small Battery Adiabatic Calorimeter BAC-90AE: Precision Testing for Small-Scale Batteries
Key Features of the BAC-90AE
For smaller-scale applications, the Small Battery Adiabatic Calorimeter BAC-90AE provides a compact yet highly accurate testing solution. Like its larger counterpart, the BAC-90AE simulates an adiabatic environment to measure key thermal parameters such as:
- Thermal runaway onset temperature
- Maximum rate of temperature rise
- Adiabatic temperature rise
The BAC-90AE comes with an integrated battery charge/discharge module, enabling constant current/voltage charging, adjustable charge/discharge currents, and real-time battery capacity calculations. In addition, the device supports advanced safety features, including overpressure and overtemperature alarms, ensuring that all tests are performed in a safe environment.
Applications of BAC-90AE
This instrument is ideal for small batteries, such as those used in consumer electronics, wearable devices, and small-scale energy storage systems. It is also a valuable tool for researchers in battery chemistry and material science, providing detailed thermal performance data under various conditions. With its compatibility with classic adiabatic calorimeter functions, the BAC-90AE can also be used to assess the thermal stability of electrolytes and other battery components.
Calorimetry Equipment 3— Accelerating Rate Calorimeter TAC-500AE: Safeguarding Chemical Processes
Key Features of the TAC-500AE
The Accelerating Rate Calorimeter TAC-500AE is designed to assess the thermal stability of reactive substances, including fine chemicals, pharmaceuticals, and organic materials. The TAC-500AE offers several testing modes:
- Heating-Waiting-Search (HWS) mode
- Isothermal mode
- Constant rate scanning mode
Equipped with powerful software, the TAC-500AE automatically calculates critical parameters like heat release onset temperature, activation energy, and pre-exponential factor. This data is essential for evaluating the thermal hazard of chemical reactions and ensuring the safe handling of reactive materials.
Safety features include overpressure and overtemperature alarms, along with an automatic furnace lid lifting function for safe and easy operation. The equipment also integrates an inert gas connection to rapidly cool the furnace after testing, preventing any risks associated with overheating.
Applications of TAC-500AE
The TAC-500AE is ideal for industries that deal with chemical reactions, including the pharmaceutical, food, and organic synthesis sectors. It helps researchers and safety officers identify potential risks associated with thermal runaway or decomposition in chemical processes. Furthermore, its MTSR process safety capabilities make it invaluable for risk assessment in both laboratory and industrial settings.
Calorimetry Equipment 4— Oxygen Bomb Calorimeter ATC 300A: Precision Fuel and Material Testing
Key Features of the ATC 300A
For the accurate measurement of the calorific value of fuels, the Oxygen Bomb Calorimeter ATC 300A is an essential tool. It offers a range of advanced features designed for precise and reliable testing, including:
- Automatic bomb lifting and serial number recognition
- Automatic oxygen filling, release, and pressure detection
- Automatic water volume measurement for the inner cylinder
The ATC 300A’s unique semiconductor cooling water circulation system ensures that the test environment is maintained at an optimal temperature, minimizing environmental interference. The system also allows for rapid thermal equilibrium, which enhances the accuracy of measurements.
The calorimeter provides three calorific values: higher heating value (HHV), lower heating value (LHV), and bomb calorific value (BCV), offering a comprehensive analysis of the fuel’s energy content. The system also supports multi-control for multiple units, making it ideal for large-scale testing operations.
Applications of ATC 300A
The ATC 300A is predominantly used in industries such as coal, metallurgy, construction, and petrochemicals, where accurate fuel measurements are essential. It is especially critical in the assessment of coal, oil, and natural gas fuels, providing vital data for energy production and environmental impact studies. With compliance to international standards such as ASTM D240 and GB/T 213, the ATC 300A ensures consistency and precision in fuel testing.
About Hangzhou Zeal Instruments Science & Technology Co., Ltd.
Hangzhou Zeal Instruments Science & Technology Co., Ltd., founded in 2014, is a leading supplier of calorimetry equipment that specializes in thermal analysis and nondestructive measurement technology. The company is committed to providing cutting-edge solutions for industries ranging from new materials and lithium-ion batteries to energy storage and chemical safety. Zeal Instruments takes pride in offering products that combine innovative design with the highest safety and performance standards.
With a dedicated R&D team, numerous patents, and a commitment to continuous innovation, Zeal Instruments ensures that its clients benefit from the latest technological advancements. By partnering with Zeal Instruments, industries can ensure not only the safety and efficiency of their operations but also gain a competitive edge in an ever-evolving market.
Conclusion: Invest in Precision with Zeal Instruments
When it comes to the safety, efficiency, and performance of materials and systems, calorimetry is an indispensable science. From the high-stakes world of lithium-ion battery safety to the precise measurement of fuel calorific values, Hangzhou Zeal Instruments Science & Technology Co., Ltd. offers a range of products that ensure accurate, reliable testing for a variety of industries.
If you’re looking for advanced calorimetry equipment tailored to your specific needs, Zeal Instruments is your trusted partner. Contact them today for the best pricing and to learn more about how their products can enhance your testing capabilities.
Contact Zeal Instruments to explore the future of calorimetry and take the next step towards safer, more efficient material testing.
