What Sets Zeal Instruments Apart in the Field of Analytical Instrumentation?
Established in 2014, Zeal Instruments stands as a beacon of innovation in the realm of thermal analysis and nondestructive measurement technology. With a steadfast commitment to continuous improvement and excellence, Zeal Instruments has carved a niche for itself by providing cutting-edge solutions in thermal parameters and nondestructive evaluation, particularly in the domains of Lithium Battery, Fine Chemical, Petrochemical, Energetic Material.
Lithium Battery: Empowering Lithium Battery Solution through Thermal Management Design
As the global demand for lithium-ion batteries escalates, ensuring their safety and optimizing their performance becomes paramount. Zeal Instruments specializes in thermal parameter testing for lithium-ion batteries, offering comprehensive laboratory solutions to assess thermal characteristics during normal operation and potentially hazardous scenarios like thermal runaway.
Zeal Instruments’ suite of thermal management parameter testing tools enables precise analysis of crucial metrics such as heat generation, heat capacity, and thermal conductivity during battery charging and discharging. These insights facilitate the development of high-performance battery systems and aid in thermal management simulations, thereby improving battery safety and efficiency.
Zeal Instruments offers a range of advanced testing equipment tailored specifically for evaluating lithium battery safety:
3D Thermal Properties Analyzer
Through the application of flexible electric heating sheets to the bottom of pouch lithium-ion batteries, pulsed excitation is induced. Utilizing an infrared thermal imager on one side of the battery enables non-contact temperature measurement. By employing data inversion techniques, the longitudinal and transverse thermal conductivity coefficients of the battery can be calculated. This method is suitable for various specifications, surface hardness, roughness, and porosity of homogeneous or heterogeneous samples, thereby providing a more comprehensive reference for the thermal simulation design of pouch batteries.
Dual-state Thermal Parameter Tester
Developed based on non-contact temperature measurement using an infrared thermal imager and inverse modeling of heterogeneous heat transfer, the “storage-release” two-state testing method simultaneously obtains longitudinal and transverse thermal conductivity coefficients of the core, as well as the contact thermal resistance between the core and the shell, through a single experiment. This method is suitable for detecting heterogeneous core-shell structure samples..
Large and Small Battery Adiabatic Calorimeters
The instrument simulates the adiabatic environment of battery thermal runaway processes, enabling battery thermal runaway testing, gas production testing, charge-discharge heat generation testing, and specific heat capacity testing. It can acquire parameters such as heat generation and specific heat capacity during charge and discharge at low temperatures, thermal runaway onset temperature, maximum thermal runaway rate, adiabatic temperature rise characteristics, battery gas production volume, and gas production rate. This data supports the safety performance assessment of lithium batteries and battery modules and provides evaluation criteria for low-temperature thermal management systems for power batteries.
Enhancing Safety in Fine Chemical Production
The production of fine chemicals, including pharmaceuticals and advanced polymers, requires meticulous attention to safety due to the complexity of synthesis processes. Zeal Instruments offers comprehensive safety testing solutions tailored for the fine chemical industry:
Differential Scanning Calorimeter for Your Needs
The Differential Scanning Calorimeter (DSC-40AE) is a standard thermal analysis instrument designed on the tower-type heat flow method principle. It measures the heat flow difference per unit time between the sample and reference sample under programmed temperature control. It’s versatile, offering thermodynamic and kinetic analysis for applications in polymers, biomedicine, and inorganic non-metallic materials. Its tower-type heat flow technology enhances resolution and sensitivity, while features like a silver furnace body ensure high heat transfer efficiency. Specialized algorithms enable precise temperature modulation and accurate measurement of specific heat capacity and exothermic reactions. With ramp and isothermal temperature control modes, it provides comprehensive test parameters including DSC Onset Point, baseline, peak area, and more, meeting standards like GB/T 22232 and ASTM E2253.
Exploring Self-Decomposition with Accelerating Rate Calorimeters
The process optimization and safety assessment, applied to the fields of fine chemicals, energetic materials, batteries, and petrochemicals, involves evaluating thermal runaway reactions. For the assessment of thermal runaway reactions, important safety evaluation data such as adiabatic temperature rise, time to maximum rate (TMR) of the uncontrolled system, and the temperature (TD24) corresponding to 24 hours to reach the maximum reaction rate are provided. Additionally, the Accelerating Rate Calorimeter (TAC-500AE) is utilized to enhance these evaluations by providing precise measurement and analysis of thermal runaway reactions.
Empowering Petrochemical Industry with Essential Testing Solutions
The petrochemical industry relies on fundamental chemical and physical data for efficient production and operational management. Zeal Instruments offers a suite of testing solutions designed to meet the specific needs of this sector. These three instruments greatly address customer concerns regarding inaccurate measurements, large sample volumes, generation of pollutant gases, poor repeatability, cumbersome operation, stringent measurement conditions, and instrument instability encountered during flash point and vapor pressure measurements. With their advanced features and precise measurements, Zeal Instruments’ solutions enhance safety, compliance, and operational efficiency in the petrochemical industry.
Understanding Closed Flash Point Tester Factors
Zeal Instruments’ Closed Flash Point Tester provides essential data for the safe handling and storage of flammable liquids, aiding petrochemical companies in ensuring workplace safety and regulatory compliance. Moreover, in maritime industries, engine maintenance is paramount for safety and efficiency. Zeal Instruments’ Microscale Continuous Closed Flash Point Tester enhances maintenance procedures by providing accurate flash point measurements, enabling timely interventions to prevent engine failures and accidents.
Introducing the Micro-Vapor Pressure Tester
Vapor pressure stands as one of the most critical quality parameters for crude oil, gasoline, and intermediates. Zeal Instruments’ Micro-Vapor Pressure Tester, employing the triple expansion method, accurately measures liquid volatility. Tailored for the petroleum and chemical industries, it precisely determines the vapor pressure of substances including gasoline, aviation gasoline, hydrocarbon solvents, light petroleum distillates, and chemical reagents. With its robust design and precise measurements, this instrument ensures quality control and safety compliance, enabling efficient production and operational management in these vital industries.
Conclusion: Leading the Way in Thermal Analysis and Nondestructive Measurement
With an unwavering dedication to innovation and excellence, Zeal Instruments is at the forefront of thermal analysis and nondestructive measurement technology in the fields of lithium-ion batteries, fine chemicals, and petrochemicals. By delivering cutting-edge testing solutions not only for lithium-ion batteries and materials but also beyond, Zeal Instruments enables researchers and industries to elevate safety standards, maximize performance, and foster innovation in emerging technologies.
